قائمة المعدات و الأجهزة الصناعية الموجودة في قسم الليزر و النمذجة الصناعية

بمركز بحوث و تطوير الفلزات

 

 

List of Machine Tools and  Systems

 

 

Metal Additive

Manufacturing

Plastic Laser

Based 3D Printer

2 KW Laser Cutting

 Machine (Rofin)

3 KW Laser Cutting

 Machine (Trumpf)

3D Scanner

CMM and 3D Scanning

Machine

6 axes Swiss Type Lathe

EDM Wire-cut

Injection Molding Machine

جميع هذه الأجهزة تستخدم في تقديم الخدمات الصناعية للشركات و الأفراد ،  للإستقسار عن الأجهزة أضغط هتا

 

High Quality Laser Based Plastic 3D Printing System

 

FORMIGA P110  (by EOS, Germany)

 

 

Manufacturing Date:  Oct. 2013

 

Specifications:

FORMIGA P 110 is a flexible, cost-efficient and highly productive system for the Additive Manufacturing of polymer parts. This compact system is ideal as an entry into Additive Manufacturing, for example for cost-efficient small series production, customised products with complex geometries and rapid prototyping applications. 

Without requiring tools, the system makes direct use of digital CAD data to produce polymer parts of the highest surface quality to a maximum construction height of 330 mm.

 

FORMIGA P110  is the state-of-the-art technology machine that is able to print support-less parts from high strength materials like Nylon 12 / Polyamide 12 (EOS PA2200  -  Tensile strength > 48  MPa), Glass Filled Polyamide 12 (EOS PA3200 - > 51 MPa) and others.

 

Applications:

  • Ready to use Freeform products up to 200,200,200 mm (bigger parts can be split),

  • Very accurate products with very thin wall thicknesses,

  • Fully functional products from high strength plastics that can be used directly as End-User products,

  • Already assembled parts with internal joints and hinges,

  • High strength (> 48 MPA) spare parts and plastic components,

  • Human safe and Biocompatible Medical Prostheses ,

     

    Download FORMIGA P110 datasheet PDF

Metal Additive Manufacturing System 

 

m3Linear  (by Concept-laser, Germany)

 

Manufacturing Date:  Oct. 2004 - Upgraded in 2012

 

Specifications:

Based on using laser micro welding of any type of metallic powder such as stainless steel, tool steel and alloy steel,  LaserCUSING - fusion of single-component metallic powder materials - allows the layer-by-layer construction of components from almost all metallic materials (e.g. stainless steel and hot work steel powders).

Metallic powder is hereby fully fused layer for layer to produce a 100% component density. A specially developed exposure strategy allows the generation of solid and large-volume components without any deformation. A patented surface post-treatment process directly after the construction process ensures the highest surface quality and hardness. Countless technical refinements such as automatic powder evacuation, a separately developed coating system and a circulating inert gas atmosphere make the M3 linear a machine concept in a class of its own.

 

Applications:

 

 .  The ability to build high accuracy Medical Prostheses from Titanium based materials,

 .   End user small spare parts without expensive tools or machining works,

 .  Metal products with complex geometry like manifolds,

 .  Mold inserts with embedded conformal cooling channels,

 

 

5 axes - 3KW - Laser Cutting and Welding Machine (2D and 3D)

 

    TruCell 3010 - Desk Laser  (by Trumpf, Germany)

 

 

Manufacturing Date:  April. 2012

Specifications:

State of the art - German Technology

3 KW Desk Laser system,

5 axes machining with advanced controller

Can shape very small and very accurate details,

Cut and weld all types of metals; steel, aluminum,

copper and plastics,

Direct cut from AutoCAD drawings,

Applications:

3D and 3D Laser Cutting and Welding

5 axes CNC programming

Laser cutting of very small products less than 1 mm,

Cutting thick metals up to 6 mm
     

 

 

2 KW Industrial Laser Cutting and Welding Machine  

 

DY 022  (by Rofin-Sinar, Germany)

 

Manufacturing Date:  June. 2000

 

Specifications:

Nd:YAG 2.2 KW laser machine.

Can cut up to 9 mm mild steel sheets and up to 5 mm stainless steel.

Equipped with 6 axes Motoman Robot for 3D cutting.

Equipped with Laser Cladding Systems

 

 

Applications:

Laser cutting and welding of sheet metals.

Cutting complex 2D and 3D contours.

Cutting and trimming automotive parts.

Laser Cladding and surface treatment,

 

         

 

 
 

6 axes Multi Purpose Industrial Robot for Laser Cutting

 

UP20  (by Motoman, Yaskawa, Japan)

 

Manufacturing Date:  June. 2000

 

Specifications:

6 axes robot suitable for handling the laser cutting and welding and laser cladding heads.
 

Applications:

3D laser cutting. welding and surface cladding


    

 

 

 

3D CMM (Contour Measuring Machine) with Automatic Measuring Systems

 

O-INSPECT   (by Zeiss, Germany)

 

Manufacturing Date:  . 2013

 

Specifications:

O-INSPECT multisensor measuring machines from ZEISS enable you to optimally measure each characteristic optically or by contact. An important feature: O-INSPECT delivers reliable 3D accuracy compliant with ISO standards at a temperature range of 18-30C. An added highlight: CALYPSO software not only delivers results easily, but also simplifies the detection and identification of the causes of errors

 

Applications:

3D measurements of product dimensions,

Mechanical and optical probes,

Full automatic and pre-programmed measuring,

Verification of CAD files with the real products,
     

 

 

3D Scanner (Laser and Mechanical Probe)  

 

Cyclone II   (by Renishaw, England)

 

Manufacturing Date:  June. 2005

 

Specifications:

High speed scanning reduces lead times from pattern to finished part.
Available with both contact and non-contact (Laser) scanning probes.
Quiet and clean in operation - allows installation in an office-like environment.
For setting data capture parameters, data manipulation and machining the Cyclone system includes Tracecut. This powerful software enables you to machine parts totally independently of the scanning strategy and the probe styli which were used.

 

Applications:

3D scanning and contour tracing of complex geometry products and curved surfaces. Reverse engineering for spare parts.
     

 

 

 

Laser - Metal Powder Cladding Head

 

YC50  (Precitec,Germany) and Sulzer 120A Powder feeder (Sulzer, Germany)

 

Manufacturing Date:  2010

 

Specifications:

Coaxial powder supply

Slim design due internal media guidance

Working in vertical and horizontal position

possible

Integrated sensor technology, like protective

window control and monitoring of the

Temperature radiation of the melt pool

Integrated water cooling

Interchangeable powder nozzles

 

 

Applications:

Laser cladding using stainless steel or Ti metal powders.

Repair of cracked or worn expensive metal parts.

Coating with Ceramic powders,

Layer manufacturing of metallic products.

Coating medical implants with Bio-ceramics

 

         

 

 

 

6 Axes Swiss Type Turning Machine 

 

Diamond 20CS   (by Polygim, Taiwan)

 

 

Manufacturing Date:   2011

 

Specifications:

Advanced type 6 axes Swiss Type Lathe that is able to shape very fine products from 1 mm to 20 mm,

Fully computerized and CNC system,

6 axes with Turning and Milling tools,

Can shape every type of metals,

High quality and high accuracy products,
 

Applications:

Machining of high accuracy products with both Turning and Milling features (see following examples),.
     

             

 

 

 

 

High Precision EDM Wire-cut Machine

 

Ultracut F1  (by Electronicagroup, India)

 

Manufacturing Date:  2006

 

Specifications:

High-precision 5 axes CNC

Best surface finish : 0.4 Ra

ePulse technology

Capability of machining Poly Crystalline Diamond

Table size - 650 X 440 mm

Max. Cutting Speed: 210 mm/min.

Taper 30/50 mm

5 Axes CNC,  Front Loading

 

 

Applications:

Cutting and Shaping of metal parts up to 250mm thickness,

Manufacturing of dies and molds,

High precision forming of metals,

Production of high surface finish up to 0.4 Ra.

 

         

 

 

210 ton Injection Molding Machine  

 

SM210  (by Asian Plastic machinery Co, Taiwan)

 

Manufacturing Date:  January. 2007

 

Specifications:

210 Ton clamping,  450x450 mold area, Auto feeder, Drier, Mixer.
 

Applications:

Injection molding of plastic products.

 

 

High Purity Nitrogen Generator  

 

N2PICO3   (by Claind, Italy)

 

 

Manufacturing Date:  2007

 

Specifications:

Produces Nitrogen with purity up to 99.99%, 4.2 Liters per hour.

Self maintenance and automatic operation.
 

Applications:

Produces high purity Nitrogen for the metal rapid prototyping and laser cutting and cladding applications.

 

 

 

Unigraphics NX 10 world leader integrated CAD/CAE/CAM/RPM and mold design and manufacturing software.

 

 

ANSYS 15: Most accurate CAE and finite element analysis software.  efficient for every type of analysis.

 

 

AutoCAD + 3D Inventor: Very friendly and reliable CAD software.

 

 

Moldflow Plastic Advisor 10: Very efficient software used for designing of plastic mold and plastic flow simulation and analysis.

 

 

Power Shape, Mold Maker and Power Mill: Very efficient software for CAD/ CAM and mold design applications.

 

 

TraceCut:  Specialized software for 3D Scanning and contour tracing.

   

Mimics: Specialized software for 3D model extraction from the medical CT and MRI scans. This software is the key software for the development of medical implants.

   

3D-DOCTOR is an advanced 3D modeling,  image processing and measurement software for MRI, CT, PET, microscopy, scientific, and industrial imaging applications.